Business Solutions Group, Corp
MANUFACTURING DIVISION

Services

Lean Production
Total Quality Management
Business Solutions Group's Advantage

We provide On-Site and Off- site consulting Services including:

• World Class Expertise and Services
•  Advanced process Re-Engineering Specialists
•  Cell Lay out Design
•  Line Validation
•  Production Automation
•  Process Review and re-engineering
•  Top Mechanical Engineers
•  Quality Control Review and re-engineering
•  Cycle Time Reduction
•  Plant Lay out
•  Material Supply
•  Analysis
•  Beat Rate Review
•  Advanced Design Engineers
•  Certified Engineers
•  Experts in numerous fields including Automation, HR, Etc.
•  Advanced Capabilities to Diagnose and Resolve Problems
•  Outstanding manufacturing Engineering Support
•  Certified Information Technology Engineers
•  Certified Information Technology Programmers
•  Production Planning and Control System
•  Enterprise Resource Planning (ERP/ MRP
•  Purchasing System
•  Material Management System
•  Quality Assurance System
•  Human Resource System
•  Proactive Repair and Maintenance System

 

Lean Production

The term Lean Production was first introduced as an offshoot of JIT (Just in Time) system. The JIT was a successful approach in US and other countires. JIT refers to producing and moving the right product at the right volume at right time.

The basic idea of TPS is to probe and expose as many potential problems as possible through the concept of minimizing inventory level of Materials, Works-In-Process and Finished Goods. By doing so, a company would have maximized improvement gained for the system and thus enhance its competitive capability.

There are TPS applies following major tools (skills);

  • One Piece Flow Production
  • Standard Work
  • Quick Changeover

Total Quality Management

The Premise on TQM is reduction of the defects and variations in our product and process to satisfy the customer. It also spotlight on projects that will produce quantifiable Return On Investment.

It uses a set of statistical tools to help us improve and control our processes.

The main tools are as following;

  • Policy Deployment Management (Strategic Planning)
  • Quality Function Deployment (QFD)
  • Statistical Process Control ( SPC )
  • Design of Experiment (DOE)
  • Failure Mode and Effect Analysis (FMEA)
  • Taguchi Engineering Method
  • Project Management
  • Multivariable Testing (MVT)
  • Process Capability Assessments

Our approach for managing projects is by Analysis, Design, Implement, Measure, Reengineer, Control

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Business Solutions Group's Advantage

We have experts in numerous sections of manufacturing from cell lay out to productivity and other experts.

We are well versed in lean manufacturing and other theoretical models. The secret of our success is that we analyze the client's needs and requirements. Based on analysis information we design and implement customize plans that incorporate the best of most theoretical and practical models.

 

 

In Total Quality Management, all employees from every department and management level in the organization are involved. That includes operators, supervisors, department manages and even the president.

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